P&M Promixer 300L-1000L bottom homogenizer Split-Type vacuum emulsifier mixer- P&M Promixer_30 Years Experience Industry Manufacturing

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P&M Promixer 300L-1000L bottom homogenizer Split-Type vacuum emulsifier mixer

P&M Promixer 300L-1000L bottom homogenizer Split-Type vacuum emulsifier mixer

Vacum Emulsifying

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Patented bottom homogenization structure, no dead-angle mixing Siemens PLC intelligent control, visual operation, batch difference ≤1% SUS316L Material, GMP compliant High vacuum bubble-free finished product, high-end texture Low energy consumption, low noise, stable 24h operation Cost-effective vs international brands, local after-sales support

Product Detail

Vacuum mixers typically consist of the following components:

Mixing system
Homogenizer
Automated control system
Vacuum system
Heating and cooling functions
In-line CIP system
Oil-water preheating tank (optional)

The combination of the Mixing system and homogenizer is crucial for the mixing process. All units in this series ensure the fast, safe, and economical production of products with a wide range of viscosities, such as emulsions, creams, gels, toothpaste, and mascara.

Volume	Mixing		Homogenizer		Vacuum		Heating		Material & Thickness
Volume	KW	r/min	KW	r/min	KW	Limit	Electric	Steam	Inner layer(mm)	Inner layer(mm)	Inner layer(mm)
300	2.2/4	0-63	7.5	0-3000	3	-0.08	2*9	/	SUS316L / 5	SUS304 / 4	SUS304 / 3
500	2.2/5.5	0-63	11	0-3000	4	-0.08	2*9	/	SUS316L / 5	SUS304 / 4	SUS304 / 3
650	2.2/5.5	0-63	15	0-3000	4	-0.08	2*9	/	SUS316L / 5	SUS304 / 4	SUS304 / 3
1000	4/7.5	0-63	18.5	0-3000	5.5	-0.08	4*9	/	SUS316L /6	SUS304 / 5	SUS304 / 3
1500	5.5/7.5	0-63	18.5	0-3000	7.5	-0.08	4*9	/	SUS316L / 6	SUS304 / 6	SUS304 / 3
2000	2.2/11	0-63	22	0-3000	7.5	-0.08	4*9	/	SUS316L / 8	SUS304 / 6	SUS304 / 3

Oil-water preheating tank

1. Synchronous Preprocessing, Doubling Production Efficiency
Aqueous/oil phase pots independently handle heating, stirring and dissolving of raw materials, enabling synchronous preparation, shortening production cycles for high-end cosmetics’ multi-batch production.
2. More Stable Emulsification Quality, Excellent Silky Texture
Preprocessed phases reach optimal state, then are suctioned into the main pot. Combined with high-shear homogenization, it forms 200nm–2μm nano-emulsion with silky texture and stable batches.
3. Precise Temperature Control, Protecting Active Ingredients
Independent temperature control adjusts aqueous/oil phases separately, protecting sensitive ingredients (peptides, retinol) from denaturation and ensuring product quality.
4. Negative Pressure Automatic Feeding, Dust-Free
Preprocessed materials are automatically suctioned via main pot vacuum, no manual feeding, ensuring clean production and reducing raw material loss.
5. Adaptable to Multiple Formulas, Strong Flexibility
Independent pots handle complex formulas (W/O, O/W, high-oil, high-solid) and support rapid switching of cosmetics categories (creams, serums, etc.).
6. Reducing Residues, Cost-Effective
Separate design enables thorough cleaning, reducing material residues and cross-contamination, saving costs and ensuring product consistency

Mixing system

1. Full-Tank Uniform Mixing Without Dead Zones
Its special inclined wide-blade structure creates strong axial circulation, eliminating stratification, sedimentation and wall hanging, ensuring consistent batch quality for high-viscosity and high-solid materials, critical for high-end production.
2. Low Residue & High Heat Transfer Efficiency
Integrated wall scraper minimizes material residue and reduces costs; it also optimizes heat transfer, accelerating heating/cooling and preventing material deterioration.
3. GMP-Compliant & Easy to Clean
Made of SUS316L mirror-polished stainless steel (Ra≤0.4μm), it supports CIP cleaning, complies with GMP/FDA/cGMP, and meets sterile production requirements.
4. Energy-Saving & Stable Operation
Fluid mechanics-optimized, it saves 20%-30% energy, operates stably with low noise and long service life, suitable for 24-hour continuous production.

Homogenizer

1. The bottom-mounted design ensures thorough material circulation with no dead zones or sedimentation, maintaining efficient emulsification even at low liquid levels.
2. Works in conjunction with axial agitation to create strong convection throughout the entire chamber, preventing slippage and separation in high-viscosity, high-solids-content materials.
3. Precision stator and rotor ensure high shear uniformity, achieving micron-level refinement with consistent particle size and exceptional stability.
4. Features a SUS316L sanitary-grade structural design with no dead zones and easy cleaning, meeting GMP/FDA sterile production requirements.
5. Seamlessly integrates with vacuum, agitation, and PLC systems for high automation, supporting recipe storage and one-touch recall.

Vacuum system

1. Rapidly creates a high-vacuum environment and maintains a stable vacuum throughout the entire emulsification and homogenization process to prevent air from entering the material system.
2. Thoroughly removes air bubbles from the material to prevent defects such as porosity and roughness in the cream, ensuring a smooth and lustrous texture.
3. Isolates the material from air, protecting heat-sensitive and active ingredients from oxidation and extending the product’s shelf life.
4. Enhances emulsion stability, reduces separation and oil separation, and ensures batch consistency.
5. Utilizes vacuum-assisted feeding to achieve dust-free loading, reducing waste and improving production efficiency.
6. Fully enclosed operation complies with GMP and FDA standards, ensuring sterile production and eliminating secondary contamination.

In-line CIP system

Thoroughly remove material residues, prevent cross-contamination, and ensure batch purity

Automated control system

Provides real-time monitoring, data logging, parameter configuration, fault diagnosis, and recipe management.

Heating and cooling functions

Jacketed system circulates heating/cooling media for precise thermal control, uniform heat transfer, and protection of thermolabile

Hydraulic system

The hydraulic drive enables precise lifting and lowering of the emulsification kettle to accommodate different operating heights; the tilting design ensures complete discharge of materials with no residue.

Pre-sales

Technical Advice

You can by telephone, SMS message or e-mail at any time to get in touch with us, tell your needs, and put forward your questions, we will be dedicated service with a satisfactory answer.

Pre-sales Service

According to your specific needs and the actual situation of the plant, we have the equipment for your design, can be described as "tailor-made".

Field Trips

Whether you visit, or inspection, we sincerely welcome your arrival, from the office building to the production plant, we have accompanied by hand, patiently introduced and explained to you. Here, you can see the entire equipment production process, experience the operation of equipment.

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